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118004爱普森导带式机器操作说明书(汉森板卡)
2目录1.安全指导.........................................................................................................................51.1一般安全准则......................................................................................................51.2重要安全准则......................................................................................................51.3数码印花机操作规范..........................................................................................51.4数码印花机操作员须知:.....................................................................................61.5数码印花机使用环境要求..................................................................................61.6装机前期准备工作..............................................................................................72.安装要求.........................................................................................................................92.1:推荐电脑硬件和软件配置..................................................................................92.2:环境要求..............................................................................................................93.机器各部件操作及说明...............................................................................................103.1导带机整机架构说明........................................................................................103.2导带快进，快退，紧急停止开关说明............................................................103.3导带张紧装置.....................................................................................................113.4压布机构和扩幅棍............................................................................................123.5清洗水槽机构....................................................................................................123.6分丝调节机构....................................................................................................133.8面料张力调整....................................................................................................143.9常见问题调整....................................................................................................153.9.1导带跑偏调整.........................................................................................154.软件设置......................................................................................................................171.打印软件概述......................................................................................................182.软件启动与联机...................................................................................................182.1启动打印控制软件....................................................................................182.2软件联机....................................................................................................182.软件主界面窗口介绍..........................................................................................193.1主菜单........................................................................................................203.2文件............................................................................................................213.3打印............................................................................................................22
33.4设置............................................................................................................263.5校准............................................................................................................273.6电压窗口....................................................................................................343.7高级............................................................................................................353.8日志............................................................................................................383.9快捷按钮....................................................................................................393.10状态栏......................................................................................................403.厂家模式..............................................................................................................414.1厂家模式主要内容....................................................................................424.2开机初始化................................................................................................434.3X马达..........................................................................................................444.4Y马达..........................................................................................................454.5墨栈............................................................................................................464.6刮片............................................................................................................474.7喷头组合....................................................................................................484.8打印模式....................................................................................................484.9基准套色....................................................................................................494.10自动清洗..................................................................................................494.11手动清洗...................................................................................................504.12自动闪喷..................................................................................................504.13跑机..........................................................................................................514.14走纸..........................................................................................................524.15其它..........................................................................................................535.日常保养.......................................................................................................................545.1每次印花的前后保养项目................................................................................545.2每日检查保养项目............................................................................................545.3检查机器清洁卫生............................................................................................545.4每周保养项目....................................................................................................555.5月度保养项目....................................................................................................555.6年度保养项目....................................................................................................565.7停用前保养项目................................................................................................56
45.8设备维护保养周期............................................................................................566.印花面料的要求:.........................................................................................................59
51.安全指导1.1一般安全准则出现以下任一情况时，请关闭机器电源1电源线或插头损坏；2液体流入喷印机中；3数码喷印机冒烟或发出不正常气味；4保险丝熔断或者烘干设备损坏；5喷印机未正常运行；6雷暴天气；喷印过程中突然断电1.2重要安全准则1)不要将任何物品放在喷印机的导带上，2)不要将不明液体流入到喷印机中；3)使用220V交流电源；4)喷印机器的加热电源和喷印机头电源不在同一相线上；5)不要使用自动定时器控制的插座；6)不要使用损坏和磨损的电源线;7)机器需要单独接地线，接地电阻≤4Ω;8)每台机器喷印系统需要单独配备5KW稳压器。使用喷印机时注意事项开机时不要用手移动喷印头，否则可能会损坏喷印机；在搬运机器之前，应确保喷印头在初始位置，并使之固定。1.3数码印花机操作规范1.开机打印前检查打印高度2.保证环境温度20℃-28℃。低于20℃、超过28℃请开启空调3.保证环境湿度40﹪-70﹪。低于40﹪,请开启加湿器加湿4.水箱需每天早上换一次水
65.机器开启时，必须开启水泵，观察水流情况6.每天停机需清洗导带上残余墨水、线头等杂质7.每天需要用纯净水或者清洗液保养喷头、墨垫及刮片两次8.喷头移动导轨需每天加油一次（使用轻质机油）9.海绵辊需每星期更换一次，更换下来的海绵辊需浸泡洗净，以备下次换用1.4数码印花机操作员须知:1．操作人员需学会数码印花机的软件安装和调试，特别是软件的参数设置，以便根据印花要求的不同，选择合适的墨量和打印精度。2．需要学会数码印花机导轨和丝杆的常规保养3．需要学会数码印花机喷头的日常维护和保养4．需要了解数码印花机工作原理。5．随时检查墨盒中墨水的使用情况，墨量最少要求达到墨盒容量的三分之一以上。墨盒需要每月底清洗。赛顺数码科技有限公司1.5数码印花机使用环境要求1．要求环境中无灰尘2．喷墨前请仔细检查面料的平整度，检查无误以后再开始使用，注意面料不平可能导致喷头损坏。3．保证机器环境温度在15℃到28℃,超过28℃请暂停使用，待温度调整到使用要求，再继续使用。4.保证机器环境湿度在35%-60%，湿度低于35%，请暂停使用，待湿度调整到使用要求，再继续使用。如果湿度达不到要求，请使用加湿器，增加湿度，湿度大于60%，请使用除湿器除湿。5.每加工80至100米面料要求对喷头的吸墨器和喷头周边环境进行清理，注意要
7使用纯净水（注意不能用矿泉水和自来水），用棉布或者丝绸进行清理，清理布不能重复使用，如需要重复使用，需要清洗干净再继续使用，（注意棉布和丝绸不能带有飞絮）。6.丝杆及移动导轨，需要每天下班加油一次，使用轻质机油。7.喷头移动导轨，需要每天下班加油一次，使用缝纫机油。加油要注意适量8.如机器无面料加工，最好每天空运转一次。9.打雷的天气请关闭电源，停止操作，防止雷击1.6装机前期准备工作1、5kw稳压器一台（每台机器配一台稳压器）2.地线（接地电阻应小于4Ω,否则可能会对信号进行干扰。地线要求：a、线材必须为多股铜线或单股铜线;b、线材的规格不能低于2.5平方；c、接地端必须接在一条入地2米长左右的铁棒上并加灌浓度65%的盐水）3.不低于5米长的水平管或者水平仪一个4.机器放置车间的温度在20℃-25℃之间，海拔在1000米以下，相对湿度在55%-65%之间5.可调扳手一把和卷尺一把6.电脑一台，要求：win764位操作系统，i7或i7以上处理器，1T硬盘7.独立配电箱一个，进配电箱的线为三相五线（三根火线一根零线一根地线），相线不小于6平方，零线不小于4平方，地线不小于2.5平方；配电箱里面有一个80A三相漏电保护开关和两个40A的单相漏电保护开关8.进水管和排水管9.A3或A4纸若干10.UPS断电保护一台11.8MP气压，30L储气罐的气泵一台
8附：机器位置图
92.安装要求2.1:推荐电脑硬件和软件配置CPU:英特尔酷睿双核I7-9700及以上内存：32GB,DDR4以上处理器酷睿I7-9700/固态硬盘256G以上机械硬盘1TB以上独立显卡(显存4G)以上华硕主板（接口要求：PCI-E*162个PCI*2个,PCIE*12个）A3机箱额定电源500W操作系统：windows10，64或者win11,64位2.2:环境要求设备应远离无线电频干扰源，地板应易于清扫并不产生灰尘和静电；设备安装在干净、无尘、温度及相对湿度控制在以下范围内的环境中海拔高度：1000米以下温度：20-25℃湿度：50-65%
103.机器各部件操作及说明3.1导带机整机架构说明3.2导带快进，快退，紧急停止开关说明按点动开关导带快进，按下导带前进，松开导带停止按点动开关导带快退，按下导带后退，松开导带停止在紧急情况下，按STOP键，整机电源断电。
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